Fabrication

Fabrication is at the heart of what we do.

We bring together advanced engineering techniques, state-of-the-art technology and highly skilled people, who always approach fabrication with the end construction in mind. Every product has to fit perfectly with every other, whether we create them all, or we collaborate with other trades. We can produce the highest quality piece of material, but we can only deliver on the client’s vision if steel, glass, tile, and granite fit perfectly to create a harmonious whole.

Facts

  • Fully automated CNC fabrication
  • CNC Beam-lines with capacity for WF1100’s and up to 800 lb/ft
  • Plasma & Laser Plate processors
  • State-of-the-art welding processes including a Submerged Arc Welding Gantry and robotics
  • Maximum lifting capacity = 150 tons.
  • Modern blasting & painting facilities including a large 8-wheel shot blast line and blastroom for post-fabrication surface preparation of large fabricated subassemblies, trusses, and plate-work panels.
Seamless Integration

Seamless Integration with Engineering

Everyone in our engineering group models and details to the same standards to provide outputs that inform production. We use proprietary software that bundles all of the outputs including drawings and electronic files into our manufacturing software. Within minutes, we go from a 3D model to digital data and CNC files.

This seamless transition to fabrication reduces variability and risk of error. It also creates checks and balances along the way that increase the efficiency of our manufacturing process.
Advanced Manufacturing

Advanced Manufacturing Techniques

We don’t often build boxes. The very nature of our unique and complex projects, drives our a culture of continuous improvement. We are always asking ourselves, “How we can do it better, faster, and safer?” and “How can we reduce costs, improve quality, and improve delivery times?”

We have a culture of lean manufacturing and are continually improving and integrating our people, processes and technologies to drive efficiency and competitiveness. We also make a point of looking beyond our own industry to places like the automotive and ship-building sectors, where we find new technology and production techniques that improve our own products and processes.
State of the Art

State-of-the-Art Technology

Our products drive the technology we use. We use state-of- the-art equipment to create the unusual and complex forms that comprise our work. These same tools also add efficiency when we fabricate more straightforward elements.
Highly Skilled Team

Highly Skilled Team

We have a highly skilled team of tradespeople – welders, fitter, and ironworkers. Many of our team members have been with us throughout their careers and have deep expertise in their craft. To support our team, we focus on continuous skills development and training.
High Quality Finishing Capabilities

High Quality Finishing Capabilities

We have a dedicated blasting and paint facility that is climate controlled and can achieve automotive-level quality finishes – providing exceptional finishing with a minimum of maintenance.